Inside the Ickler Machine Shop
The Ickler machine shop is fully outfitted with an array of machines, technology, and a team of experienced employees ready to tackle your custom welding, steel fabrication, repair, and prototyping needs.
A good machine shop is about more than just the day-to-day hands-on work with materials. It's also about the designers, engineers, fabricators, and welders who work with customers to analyze problems and come up with custom solutions. This is what sets Ickler apart from other shops. Our expercience and expertise, combined with the right tools & modern technology, gives the Ickler team the ability to map out solutions to complex issues before getting to work, allowing us to provide a superior level of service to our customers.
Our team of craftsmen has the hands-on experience and years of knowledge to create custom solutions for projects of all shapes and sizes, and they'll be there to help advise you at every step, from design, to recommend alterations, to the final product.
Machining Equipment & Capabilities
Engine Lathes
Leblonde Regal
- 16"x48" bed
- Tapper attachment
Takisawa Acu-turn
Leblonde Regal
- 16"x56" bed
- Tapper attachment
- X-Z axis DRO
Bridgeport Tormax
Southbend
- 30"x132"
- Tapper attachment
Knee Mills
Bridgeport Series II
- 15"x32"x16" travel
- Cat 40 variable speed spindle
- X-Y-Z power feed
- Variable speed quell feed
- X-Y axis DRO
Bridgeport Series I
- 15"x28"x20" travel
- Head 4" head extension
- Dividing head w/ center
- X-axis power feed
- Power quill feed
Bridgeport Series I
- 15"x32"x16"
- X-axis power feed
Bridgeport Series II
- 15"x32"x16" travel
- X-Y axis power feed
- Power quill feed
Horizontal Mills Boring Mills
Super Mill
- 24"x36" table
- 55"x55"x18" travel
- MT-4 quill
- X-Y-Z axis DRO
- Line bore attachment
Meuser M55BF
- 44"x57"x28" travel
- MT-4 spidle
- X-Y-Z axis DRO
- Rotary table
Meuser M90BFS
- 55"x40"x49.2" travel
- MT-50 spindle
- X-Y-Z axis DRO
- Rotary table
Horizontal Mill
Kearny & Trecker 550-TF20
- 18"x96" table
- 50"x16"x21" travel
- X-Y-Z power feed
- NS-50 quill
Vertical Turit Lathe
Bullard V.T.L.
- 38" swing
- 24" height
- 18" head travel
- 5 place vertical head
- 4 place horizontal head
Key Strokers
#4 Davis
- 1/16" to 3/4" key way capacity
- 15" throat depth
- 8" max work height
Baker Brothers
- 1/2" to 1-3/4" key way capacity
- 24" throat depth
- 12" max work height
Welders
Tig Welder
Mig Welder
Plasma Cutter
Saws
Marvel 8 Mark II
- 90 deg. Vertical
- 45 deg. Horizontal
- Adjustable speed and feed
- Coolant
Cosen Band Saw
- 90 deg. to 45deg. cut
- Coolant
CNC Turning Centers
HAAS SL30T
| SWING DIAMETER |
S.A.E. |
| Over Front Apron |
30" |
| Over Cross Slide |
14.5" |
| CAPACITIES |
S.A.E. |
| Chuck Size |
10.0" |
| Maximum Bar Capacity |
3.0" |
| Between Centers |
39.0" |
| Maximum Cutting Diameter |
17.0" |
| Maximum Cutting Length |
34.0" |
| Max Cutting Length w/ Std Workholding |
32.0" |
| SPINDLE |
S.A.E. |
| Maximum Speed |
3400 rpm |
| Torque |
300 ft-lb @ 700 rpm |
| Torque w/ optional transmission |
850 ft-lb @ 250 rpm |
| Max Power Rating |
30 hp |
| Spindle Nose |
A2-6 |
| Spindle Bore |
3.50" |
| Draw Tube Bore |
3.03" |
| TRAVELS & FEEDRATES |
S.A.E. |
| X Axis |
11.30" |
| Z Axis |
34.00" |
| X-Axis Max Thrust |
3400 lb |
| Z-Axis Max Thrust |
5400 lb |
| Rapids on X |
710 in/min |
| TURRET |
S.A.E. |
| Number of Tools |
12 |
| OD vs ID Tools |
Any combination |
| Tool Size (OD turning) |
1.0" |
| Boring Bar Rear Clearance (from turret face) |
4.50" |
| Index Time (one tool) |
1 sec |
| ACCURACY |
S.A.E. |
| Positioning |
0.0002" |
| Repeatability |
0.0001" |
| MISCELLANEOUS |
S.A.E. |
| Weight |
16000 lb |
| Power Requirement |
28 kVA |
| Volts/Phase |
200-250 VAC @ 100 A, |
| 3-phase |
60 Hz |
| Coolant |
50 gallon |
| Air Requirement |
4 CFM @ 100 psi |
| WITH BIG BORE OPTION - CAPACITIES |
S.A.E. |
| Chuck Size |
15.0" |
| Maximum Bar Capacity |
4.0" |
| Between Centers |
39.0" |
| Max Cutting Diameter |
17.0" |
| Max Cutting Length |
34.0" |
| Max Cutting Length w/ Std Workholding |
31.0" |
| WITH BIG BORE OPTION - SPINDLE |
S.A.E. |
| Max Speed |
2400 rpm |
| Torque |
1400 ft-lb @ 150 rpm |
| w/ optional Transmission |
Gearbox Standard |
| Peak Horsepower |
40 hp |
| Spindle Nose |
A2-8 |
| Spindle Bore |
4.62" |
| Draw Tube Bore |
4.06" |
| Power Requirement |
28 kVA |
| WITH TAILSTOCK OPTION |
S.A.E. |
| Taper |
MT4 (MT5 opt) |
| Travels |
33.5" |
| Thrust (min) |
300 lb |
| Thrust (max) |
1500 lb |
| LIVE TOOLING SPECIFICATIONS |
S.A.E. |
| Speed |
3000 rpm |
| Drive Max Power Rating |
5 hp |
| Drive Ratio |
1:1 |
| Brake Diameter |
13.25" (21.5" w/Big Bore) |
| Brake Clamp Force |
1000 lb |
| Tooling |
Standard 40 mm VDI driven tools |
Doosan Puma 300C
| Max. Turning Diameter |
400 (15.7) |
| Max. Turning Length |
630 (24.8) |
| Distance btwn centers |
690 (27.2) |
| Draw Tube I.D. |
103 (4.05) |
| Spindle Speed r/min |
2800 |
| Travel Distance X-axis / X2-axis |
282 (11.1) |
| Travel Distance Z-axis / Z2-axis |
680 (26.8) |
| Number of Tools std. |
12 (10) |
| Boring Bar Diameter main / sub |
50 (2.0) |
Doosan Lynx 220M
| Swing over bed |
23.2" |
| Swing over carriage |
6.69" |
| Bar work diameter |
1.75" |
| Spindle speed |
60-600 r/min |
| Travel distance X-axis |
17.7" |
| Travel distance Z-axis |
13.0" |
| Rapid traverse X-axis |
30 IPM |
| Rapid traverse Z-axis |
36IPM |
| Table size |
1398x2237 |
| Turning tool shank size |
.75" |
| Boring holder I.D. |
1.25" |
CNC Mill
Mazak 510C-II
| Table travel |
51.18"x21.650" |
| Spindle taper |
40 |
| Max speed |
12,000rpm |
| motor output |
15.0hp |
| Magazine |
30 tool holder |
| Feed axis |
X=41.34 |
|
Y=20.87 |
|
Z=20.08 |
Grinders
Cincinnati Surface Grinder
- 8" x 16" bed
- Magnetic chuck
- X-Y-Z axis power feed
- Coolant pump
Landis Plain Grinder
- 4" swing over bed
- 12" center w/ plunge
- Auto coolent pump
Miscellaneous
30 Ton Hydraulic press
- 4 bank drill press stand
- 4 stage iron worker
- 8'x12' 10 gauge max sheer
- 8'x12' 10 gauge max brake
- 2 ton overhead crane
Plate Roll Baileigh PR-409
- Forming width: 48”
- Minimum forming diameter: 7.125”
- Capacity (mild steel): 9 gauge (.150”) x 48” wide
- Capacity (mild steel): 1/4” (.250”) x 12” wide
